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Why choose us?

img Why choose us?

Experience, modularity and tailor-made solutions

Ralc Italia’s over 30 years of experience, combined with modularity and a wide range of solutions, represents a solid guarantee in the development of custom-made systems.

Each solution is designed to be 100% Made in Italy and perfectly tailored to the customer’s technical, production, and budget requirements.

Continuous innovation and reliability

The combination of engineering creativity and extensive experience ensures:

  • High operational reliability
  • Continuous technological development
  • Innovative solution design

This approach enables a constant flow of ideas, solutions, and improvements, supporting the development of increasingly efficient and high-performance systems.

We give shape to your every idea

Remote support and Industry 4.0 integration

Regardless of the selected configuration, each system is equipped with remote technical support solutions, enabling fast intervention and reduced machine downtime.

The line can also be integrated with a custom Industry 4.0 package, designed to optimize monitoring, data management, and overall production efficiency.

Orbital cutting line 42

img Orbital cutting line 42

Horizontal orbital cutting lines, available in single or double lane configuration, for cutting from coil or straight bars.
Working diameter range: from 9.52 to 42 mm.
Materials: copper, aluminum, brass, AISI 316L, cupronickel.

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RSP 80-350

img RSP 80-350
  • Automatic cutting and end machining in a single cycle
  • High-productivity line for tubes and bars
  • Multiple operations integrated into a single system
  • High precision and reduced cycle times
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RMC M

img RMC M
  • For light alloys, aluminum, copper, plastics.
  • 4-axis machining, such as drilling, milling and tapping. Optional 90 ° cut.
  • Excellent value for money for medium-high complexity processes and medium production volumes.
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Orbital burr-free and chipless cutting machines

img Orbital burr-free and chipless cutting machines
  • Horizontal or vertical machines with one, two or three lines, for the orbital cut from coil or from straight bar. 
  • Workable diameters 4÷30mm. 
  • Copper, ALU, BRASS, AISI 316L, Cupronichel.
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Capillary tube cutting machines

img Capillary tube cutting machines
  • Line for straightening and cutting capillaries with workable diameters 2.58 ÷ 6.35 mm.
  • Workable materials: copper and aluminum in coils.
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Nipple Cutting Line

img Nipple Cutting Line
  • Automation for the orbital cutting and beding of tubes from coil. 
  • Workable materials: copper, alu, steel and crainless steel, cupronichel, Ø 4÷22 mm.
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U-bends and elbow connector machines

img U-bends and elbow connector machines
  • Full automated bending machine designed for bending tubes from coil or straight bar.  
  • It can produce bends with 180°, straight pieces, nipples with variable bends, crossover. Workable diameters 9÷17mm.
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3D bending machines

img 3D bending machines
  • Automatic bending machine for copper, ALU, stainless steel. It bends the tube on different planes. 
  • Workable diameters 6÷16mm (depending on the material and thickness).
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Serpentine bending machine

img Serpentine bending machine
  • Automated bending machine for serpentines in copper, ALU, stainless steel, brass, and cupronichel with bends on the same plane. 
  • Workable diameters4÷16mm (depending on material and thickness).
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Internal tube punching machines

img Internal tube punching machines
  • Available with a 1 or 2 controlled axis, it punches the copper tube from the inside. 
  • Workable diameters 16÷108mm.
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Tube-end deformation machines

img Tube-end deformation machines
  • End forming machines with max 6 steps for expanding, reducing, closing and shaping the end of straight or bended tubes.
  • Workable materials: copper, ALU, stainless steel.
  • Workable diameters: 6÷50mm.
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Tube-end-closing machines

bombatrice
  • Round or plane closing of copper or ALU tubes (not water-proof).
  • Workable diameters 6÷32mm.
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Special lines

img Special lines

Ralc Italia can provide ad hoc solutions for the manipulation, the welding and the sheet processing. 

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FEEDING AND UNLOADING
SYSTEMS

Feeding systems

Depending on the application, different loading and unloading solutions can be selected, designed to ensure continuous operation and production efficiency.

  • Uncoilers, ideal for handling coils of various sizes and weights
  • Slide or bundle loaders, perfect for bar processing
  • Robotic systems, for full automation of machines with manual loading

This flexibility allows the line to be configured according to specific production requirements, optimizing time, workflow, and automation level.

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AUTOMATIC UNLOADERS

Unloading systems and part handling

From basic solutions to fully automated systems, the unloading configuration can be tailored to specific production requirements.

  • Basic selectors for simple part management
  • Automatic unloaders for high-productivity cycles
  • Shingle unloaders for controlled part handling
  • Belt collectors for continuous flow management

All systems are available in modular lengths, allowing the line to be adapted to the production layout and operational requirements.

Unloading slide
1. Scivolo di scarico

Economical, practical, versatile, allows the unloading of short pieces into a container.

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Inclined plane unloader with collector
2. Scaricatore tegolo con raccoglitore

Separates the machined pieces from the scrap and deposits them into a small collector without damaging them. Perfect for medium-length pieces.

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Belt collector
3. Raccoglitore a cinghie

The belts lower progressively and, once the number of pieces set on the panel has been reached, the operator only has to strap the bundle and unload it. Ideal for long pieces.

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References
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