Fully automatic orbital cutting line designed for cutting tubes in copper, aluminum, steel and cupronickel, ensuring high precision and consistent cutting quality.
High performance, maximum precision
The orbital cutting line for diameters up to 42 mm is designed to ensure high stability and cutting quality even on larger tubes. Its robust structure and optimized mechanics guarantee reliable and repeatable processing, even in the most demanding applications.
Ralc Italia’s extensive experience in orbital cutting technology translates into advanced technical solutions that set this machine apart on the market, ensuring precise, clean cuts free from burrs and chips.
Available in single, double or triple lane configuration, the line is designed to adapt to different production requirements, both from coil and straight bars.
Coil or bar? Orbital cutting.
Whether processing from coil or straight bars, the orbital cutting line is the ideal solution for burr-free cutting. The orbital shear cutting process is performed with minimal, adjustable lubrication, precisely delivered inside the machine to keep the working area clean.
Changeover operations, when switching production, are extremely fast and easy. Thanks to modular unloading systems, the line can handle both long and short parts.
In the coil-fed version, the line includes two consecutive straightening units, vertical and horizontal, with 5 or 7 rollers.
In the bar-fed version, the tube is fed directly into the feeding unit, available with clamp feeding. The vise feeding system, on the other hand, allows a reduction of end scrap and ensures high precision thanks to the ball screw and brushless motor.
The tube is clamped in a vise and tensioned before cutting. The cutting tool performs an orbital motion, pre-cutting the tube before applying tension again to complete the separation of the two parts.
The control panel allows the operator to set the number of parts, their length, and the cutting parameters based on the material. The machine automatically stops once the programmed quantity is reached.
Details make the difference, making the orbital cutting line perfectly tailored to its specific application.
By integrating additional solutions, production efficiency is improved, reducing cycle times and eliminating the need for secondary operations and reworking on separate lines.
A pair of motorised twin rolls to facilitate pipe feeding into the cutting line.
These work on a vertical and horizontal plane and guarantee the roundness of the pipe along its entire length.
Available with 2 to 6 steps, one of which with rotary tool. Can be disabled for the production of only cut pieces.
Ralc Italia develops high-speed chamfering machines designed for the automated processing of tubes used in a wide range of industrial sectors. The machine is engineered to deliver high performance and precision in chamfering operations, ensuring consistent quality and uniform finished parts even at high production speeds.
Thanks to its configuration, the chamfering machine can be integrated into automatic production lines, adapting to different manufacturing requirements. High reliability and customization options make this solution ideal for applications requiring continuous operation and high productivity.
The line includes a series of remote assistance systems. Moreover, it can be supplied with 4.0 interfacing, which can be customised to suit the client’s needs.
