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Why is Ralc Italia the right choice?

img Why is Ralc Italia the right choice?
  • Over 30 years of experience in the design and manufacturing of custom machines
  • Proven know-how across major industrial sectors
  • Solutions already developed, built, and tested in multiple applications
  • Long-term partnerships with qualified technology providers
  • Use of high-quality components
  • International references across various industries
  • A single point of contact, multilingual, from feasibility study to installation

Orbital cutting line 42

img Orbital cutting line 42

Horizontal orbital cutting lines, available in single or double lane configuration, for cutting from coil or straight bars.
Working diameter range: from 9.52 to 42 mm.
Materials: copper, aluminum, brass, AISI 316L, cupronickel.

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RSP 80-350

img RSP 80-350
  • Automatic cutting and end machining in a single cycle
  • High-productivity line for tubes and bars
  • Multiple operations integrated into a single system
  • High precision and reduced cycle times
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RMC M

img RMC M
  • For light alloys, aluminum, copper, plastics.
  • 4-axis machining, such as drilling, milling and tapping. Optional 90 ° cut.
  • Excellent value for money for medium-high complexity processes and medium production volumes.
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RMC SL

img RMC SL
  • For light alloys, aluminum, copper, plastics, steel and stainless steel.
  • 5-axis machining, such as drilling, milling and rigid tapping. Angular cut as standard.
  • Ideal for high production volumes, high level of precision and high repeatability.
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RMC M for manifolds

img RMC M for manifolds
  • Specifically designed for processing copper and steel manifolds (in the case of steel, with some thickness limits).
  • It carries out machining on 4 axes, such as drilling and milling. Straight cut as option.
  • Excellent combination of price and performance.
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RMC SL with portal

img RMC SL with portal
  • For light alloys, aluminum, copper, plastics, steel and stainless steel.
  • Machining on 5 axes that require a large working field on the Y axis.
  • Rigid drilling, milling and tapping. Angular cut as standard.
  • Ideal for high production volumes, high level of precision and repeatability.
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Orbital burr-free and chipless cutting machines

img Orbital burr-free and chipless cutting machines
  • Horizontal or vertical machines with one, two or three lines, for the orbital cut from coil or from straight bar. 
  • Workable diameters 4÷30mm. 
  • Copper, ALU, BRASS, AISI 316L, Cupronichel.
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Capillary tube cutting machines

img Capillary tube cutting machines
  • Line for straightening and cutting capillaries with workable diameters 2.58 ÷ 6.35 mm.
  • Workable materials: copper and aluminum in coils.
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Tubes, solid bars and profiles

img Tubes, solid bars and profiles

Special lines for assembly, machining, control.

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Sheet metal, panels and wire

img Sheet metal, panels and wire

Special lines for assembly, machining, control, strapping.

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CNC Flanged Wall-ring machines

img CNC Flanged Wall-ring machines
  • For steel, stainless steel and ALU.
  • Max diameter of the nozzle: 1.050mm. Max height of the collar: 210mm. 
  • Ideal for flanged nozzles, it can also produce not flanged nozzles.
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PLC Straight Wall-ring machines

img PLC Straight Wall-ring machines
  • For steel, stainless steel, ALU.
  • Max diameter of the wallring: 800mm. Max height: 110mm. 
  • Ideal for not flanged wallrings.
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U-bends and elbow connector machines

img U-bends and elbow connector machines
  • Full automated bending machine designed for bending tubes from coil or straight bar.  
  • It can produce bends with 180°, straight pieces, nipples with variable bends, crossover. Workable diameters 9÷17mm.
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Blower side panels machinery

img Blower side panels machinery

For the edge forming of right and left fan housing sides.

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Blower back panels machinery

img Blower back panels machinery

Calender of the ventilator’s backs. 

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3D bending machines

img 3D bending machines
  • Automatic bending machine for copper, ALU, stainless steel. It bends the tube on different planes. 
  • Workable diameters 6÷16mm (depending on the material and thickness).
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Prestressed steel rods in railway sleepers

img Prestressed steel rods in railway sleepers
  • Diameter 7÷12mm, max. tensile strength 1.700N/mm2
  • Bar’s length 1.000÷8.100mm, smooth and indented
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Serpentine bending machine

img Serpentine bending machine
  • Automated bending machine for serpentines in copper, ALU, stainless steel, brass, and cupronichel with bends on the same plane. 
  • Workable diameters4÷16mm (depending on material and thickness).
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Internal tube punching machines

img Internal tube punching machines
  • Available with a 1 or 2 controlled axis, it punches the copper tube from the inside. 
  • Workable diameters 16÷108mm.
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Threading and bending line

img Threading and bending line
  • Diameter 7÷12mm, max. tensile strength 1.700N/mm2
  • Length of the bars 1.000÷8.100mm, smooth or indented surface
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Tube-end deformation machines

img Tube-end deformation machines
  • End forming machines with max 6 steps for expanding, reducing, closing and shaping the end of straight or bended tubes.
  • Workable materials: copper, ALU, stainless steel.
  • Workable diameters: 6÷50mm.
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Tube-end-closing machines

bombatrice
  • Round or plane closing of copper or ALU tubes (not water-proof).
  • Workable diameters 6÷32mm.
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Aries

img Aries
  • For straight and single cut of tubes/profiles with max. Ø102mm, max. Ø50mm for solid bars.
  • Cutting length 30÷4.500mm, max. performance on L.> 1.000mm.
  • HSS and HM blade.
  • Ideal for medium and high production volumes.
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Kronos

img Kronos
  • Single and straight cut of tubes/profiles max. Ø80mm.
  • Min. cutting length 10mm, optimal performance L.< 1.000mm.
  • HSS blade. 
  • Ideal for small/medium lots of production.
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Nuova Lybra

img Nuova Lybra
  • Straight and angle cut of tubes, solid bars, profiles max. Ø145mm.
  • Single, double, triple cut.
  • HSS blade.
  • Versatile sawing machine for small and big lots.
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Gemini 100-3

img Gemini 100-3
  • Single and multiple cut of tubes, solid bars, profiles max. Ø102mm.
  • HSS and HM blades.
  • High volumes.
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Special lines

img Special lines

Ralc Italia can provide ad hoc solutions for the manipulation, the welding and the sheet processing. 

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No limits to your ideas

Ralc Italia has developed custom systems for the handling and processing of various materials, including wire, sheet metal, and tubes.

These solutions integrate multiple operations such as milling, chamfering, quality control, welding, forming, and assembly.

The company also has in-house expertise in the integration of robotic technologies and pick-and-place systems, ensuring complete and highly automated solutions.

Below are some examples of implemented applications.

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HOW A SPECIAL LINE IS BORN

Listening and proactiveness

Everything starts by listening to the client’s needs, carrying out site visits at their facility in the presence of the engineering team that follows the design development. It is proactive listening insofar as once the client’s needs have been carefully heard, studies, case histories and previous experiences are offered up, constituting a starting point and basis for ideas to then guide the client towards the most suitable level of automation.

Feasibility studies
3. Analisi fattibilità

Thanks to Ralc Italia’s long-standing experience, it won’t be like taking a leap in the dark, but rather a case of sharing, where possible, tangible experiences, highlighting the pros and cons of each solution.

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Offer
4. Offerta

To describe the proposed solutions and agreements made, with all the necessary revisions needed to define the best solution before placing the order.

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Planning
5. Progettazione

The client is actively involved in all stages of planning, with periodic revisions of the design, which in coming to life, acquires an increasing level of detail.

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CONSTRUCTION, TESTING, COMMISSIONING

The line takes shape: from design to components, from components to fully integrated automated systems.

Mechanical and electronic construction
3. MONTAGGIO

A team of expert installers with many years of experience and access to the best possible equipment will leave no detail to chance.

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Testing
Collaudo 2

Our technicians will carry out functional testing in the presence of the client and provide the necessary training.

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Commissioning and after-sales
5. MESSA IN SERVIZIO E POST VENDITA

Our support technicians will be available, both by remote and at the client premises, for the entire life of the line.

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References
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