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The Benefits of our sawing machines

img The Benefits of our sawing machines

We provide close attention to customer needs, combined with a consultative approach focused on identifying the most effective and balanced solutions for each project, from a technical, production, and economic perspective.

The modular approach and wide range of solutions, together with strong engineering capabilities and a continuous drive for innovation, enable the development of custom-built systems that combine originality with high reliability.

Extensive experience is combined with the ongoing development of competitive solutions, resulting in tailor-made systems designed to effectively meet customer requirements, proudly Made in Italy.

Choose your perfect size

Each system is equipped with remote technical support solutions and can be enhanced with a custom Industry 4.0 package.

All sawing machines feature automatic stroke repetition systems, allowing the operator to precisely set the required cutting length.

Orbital cutting line 42

img Orbital cutting line 42

Horizontal orbital cutting lines, available in single or double lane configuration, for cutting from coil or straight bars.
Working diameter range: from 9.52 to 42 mm.
Materials: copper, aluminum, brass, AISI 316L, cupronickel.

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RSP 80-350

img RSP 80-350
  • Automatic cutting and end machining in a single cycle
  • High-productivity line for tubes and bars
  • Multiple operations integrated into a single system
  • High precision and reduced cycle times
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Orbital burr-free and chipless cutting machines

img Orbital burr-free and chipless cutting machines
  • Horizontal or vertical machines with one, two or three lines, for the orbital cut from coil or from straight bar. 
  • Workable diameters 4÷30mm. 
  • Copper, ALU, BRASS, AISI 316L, Cupronichel.
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Capillary tube cutting machines

img Capillary tube cutting machines
  • Line for straightening and cutting capillaries with workable diameters 2.58 ÷ 6.35 mm.
  • Workable materials: copper and aluminum in coils.
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Nipple Cutting Line

img Nipple Cutting Line
  • Automation for the orbital cutting and beding of tubes from coil. 
  • Workable materials: copper, alu, steel and crainless steel, cupronichel, Ø 4÷22 mm.
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U-bends and elbow connector machines

img U-bends and elbow connector machines
  • Full automated bending machine designed for bending tubes from coil or straight bar.  
  • It can produce bends with 180°, straight pieces, nipples with variable bends, crossover. Workable diameters 9÷17mm.
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3D bending machines

img 3D bending machines
  • Automatic bending machine for copper, ALU, stainless steel. It bends the tube on different planes. 
  • Workable diameters 6÷16mm (depending on the material and thickness).
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Serpentine bending machine

img Serpentine bending machine
  • Automated bending machine for serpentines in copper, ALU, stainless steel, brass, and cupronichel with bends on the same plane. 
  • Workable diameters4÷16mm (depending on material and thickness).
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Aries

img Aries
  • For straight and single cut of tubes/profiles with max. Ø102mm, max. Ø50mm for solid bars.
  • Cutting length 30÷4.500mm, max. performance on L.> 1.000mm.
  • HSS and HM blade.
  • Ideal for medium and high production volumes.
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Kronos

img Kronos
  • Single and straight cut of tubes/profiles max. Ø80mm.
  • Min. cutting length 10mm, optimal performance L.< 1.000mm.
  • HSS blade. 
  • Ideal for small/medium lots of production.
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Nuova Lybra

img Nuova Lybra
  • Straight and angle cut of tubes, solid bars, profiles max. Ø145mm.
  • Single, double, triple cut.
  • HSS blade.
  • Versatile sawing machine for small and big lots.
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Gemini 100-3

img Gemini 100-3
  • Single and multiple cut of tubes, solid bars, profiles max. Ø102mm.
  • HSS and HM blades.
  • High volumes.
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Special lines

img Special lines

Ralc Italia can provide ad hoc solutions for the manipulation, the welding and the sheet processing. 

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ellisse

Loaders, unloaders and
palletizers

Automatic loaders

Depending on the required level of automation, production volumes, and application, the customer can select the most suitable loading system for their needs.

The modular design allows flexible definition of the minimum and maximum loading length, adapting the solution to the production layout.

All loading systems are equipped with quick changeover solutions, enabling production changes without the need for additional tooling.

Can’t find the ideal solution? Visit the special machines section or contact us!

Slide loader
Caricatore_scivolo

Ideal for small and medium production batches, can be equipped with a pre-loading system to further speed up the preparation of the material. Economical, versatile and efficient.

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Bundle loader for pipes
Caricatore_fascio_tubi

Designed for large batches and mass production. Loading the entire bundle guarantees the maximum autonomy of the line. Robust and versatile, it can be enriched with multiple options, which can be selected according to production needs.

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Bundle loader for
round solid bars
Caricatore_fascio_barre_piene_tonde

Designed for the loading of bar bundles, it allows series production and high volumes with minimal input by the operator. It can be equipped with a pre-loading system to further increase the autonomy of the line.

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Bundle loader for round, square and rectangular solid bars
Caricatore_fascio_ barre_tonde_quadrate_rettangolari_A

The only loader of its kind available on the market, it allows the loading and separation of bundles of round, square and rectangular bars loaded in bundles, making unattended production possible even in extreme working conditions with a large number of different sections, always maintaining the same changeover speed.

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Bundle loader
for special profiles
Caricatore_fascio_profili_speciali

Allows the loading and separation of bundles of special profiles, automatically orientating them when necessary for the desired cut. Unique to their kind, they minimise the necessary operator input for loading and increase the line’s unattended production time.

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Chain/slot loader
Caricatore_catene_caselle

The ideal solution for all types of profiles, it practically and efficiently solves the problem of loading more or less irregular sections. Featuring modular depth and also usable with standard sections, it can be equipped with a pre-loading system to guarantee continuous production.

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ellisse
ellisse ellisse

Automatic unloaders and
palletizers

It is easy to select the ideal solution for all production needs, which can always be modulated in length to suit the client’s needs.

Inclined plane unloader
Scaricatore_a_tegolo

Economical and versatile, it allows unloading in two positions (front and back) of two or more cutting lengths.

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Belt unloader
Scaricatore_a_nastro

Ideal for combined use with optimisation of the cutting lengths, it manages the separation of different length pieces up to a maximum of 12 positions (6 at the front and 6 at the back).

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Belt collector
Raccoglitore a cinghie

Perfect for simply and quickly collecting the cut pieces downstream of an unloader, deburring or washing machine. The belts progressively lower, and once the number of pieces previously set on the panel is reached, the operator simply needs to strap the bundle and unload it.

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Special unloaders and palletizers
Scaricatori_speciali_e_pallettizzatori

To unload pieces without damaging them, to create bundles of special sections, or for any other needs, there are also evacuation belts, special unloaders and palletizers with Cartesian axes or robots, which can be customised to suit the application. Want to know more? Contact us!

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References

Can’t find what you're looking for?
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